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A GLIMPSE OF ERDA’S
FACILITIES & SERVICES
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ELECTRICAL RESEARCH AND DEVELOPMENT
ASSOCIATION
(Accredited by the National Accreditation Board for Testing and Calibration
Laboratories, Govt. of India)
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Registered Office
Brabourne Stadium, |
Vadodara Laboratory
Complex & Head Office |
Savli Laboratory
Plot: K-V-2/A, |
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Rajahmundry Site Lab House No. 75/6/9, Prakash Nagar, Rajahmundry Andhra Pradesh, Tel. 0883-2421431 E-mail:erdarjm@erda.org |
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Delhi Office |
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ERDA’S MISSION STATEMENT
ERDA’s mission is to provide technological support to the Electrical Industry, Utilities and user organizations by way of product certification, type, developmental and special testing and evaluation as per National, International and Institutional standards and specifications, sponsored research, technical services such as inspection, consultancy, condition monitoring, life assessment, failure investigation, knowledge updation and in the areas of electrical materials, products and systems. Through high quality research and development, it aims at providing scientific knowledge and technology needed to solve the problems of today and anticipate those of tomorrow.
ORGANISATION
Electrical Research and Development Association (ERDA) is a cooperative research institution created by the Indian Electrical Industry and Utilities with the support of Governments of India and Gujarat. National in character, ERDA has established its laboratory facilities at Makarpura Industrial Estate, Vadodara. The Laboratories stand in a sprawling 25 acre plot donated by the Government of Gujarat. This is a not-for-profit sector cooperative organization. ERDA is managed by a Managing Committee of eighteen elected members from its members, which exercises its authority through the President and Vice President elected by them. The Managing Committee also consists of nominees of CSIR and Govt. of Gujarat, besides eminent persons from the industry, utilities, academic institutions and government organizations co-opted as members of the managing committee.
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120 kA Short – Circuit Transformer |
Optical Emission Spectrometer (OES) |
Energy Meter Test bench |
Seismic Shake Table |
ACCREDITATIONS & RECOGNITIONS
ERDA is Accredited / Recognized by organizations as under:
· National Accreditation Board for Testing & Calibration Laboratories (NABL) Govt. of India
· Intertek (ASTA-BEAB) for Switchgear, Cables & Transformers
· Underwriters’ Laboratories (UL) for Certification Testing of Contactors, Pilot Lamps and Pilot Switches
· Dept. of Atomic Energy (DAE), Govt. of India for LOCA Qualification and Seismic testing of electrical equipment
· Bureau of Indian Standards (BIS)
· Dept. of Revenue, Ministry of Finance, Govt. of India
· Dept. of Scientific & Industrial Research (DSIR), Govt. of India
· Commissioner of Electricity, Govt. of Gujarat for Household Electrical Appliances
· Gujarat Electricity Regulatory Commission, Rajasthan State Electricity Regulatory Commission and Madhya Pradesh Electricity Regulatory
Commission for Energy Meters
· Chief Inspector of Steam Boilers and Smoke Nuisances, Govt. of Gujarat
· Charity Commissioner, Govt. of Maharashtra
· Certification after Recognitions of Agent’s Testing (CARAT), TÜV-PS, Germany
· TÜV Rheinland (India) Pvt. Ltd.,
· Petroleum Explosive and Safety Organisation (PESO), Nagpur
· Bureau of Energy Efficiency (BEE), Petroleum Conservation Research Association (PCRA), Gujarat Energy Development Agency (GEDA),
Maharashtra Energy Development Agency (MEDA), Commissioner of Electricity, Gujarat, Energy Management Centre (EMC), Kerala,
Chhatisgarh Renewable Energy Development Agency (CREDA), in their respective jurisdictions for Energy Audit
· Directorate General - Factory Advice Service and Labour Institute (DGFASLI), Mumbai for increased safety motors
· Department of Explosives, Ministry of commerce and Industry, Govt. of India for testing Increased Safety Motors as per IS:6381
· Canadian Standards Association for LT Switchgear & Capacitors
· Well known Remnant Life Assessment Organization under Indian Boiler Regulations, 1950
SERVICES
· Testing & Certification
· Research & Development, Technology transfer
· Calibration
· Third Party Inspection
· Consultancy
· Energy Audit & Energy Accounting
· Witness Testing
· Condition Monitoring
· Failure Investigation
· Remaining Life Assessment
· Power System Studies
· EMI / EMC Testing
· Pollution Monitoring
· Harmonic and Switching Surge Measurement
· Software Development
· Information Dissemination, Library
· Training Programs
INFRASTRUCTURE
The prominent infrastructural facilities for Testing and R&D available are:
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120 kA on
line Short Circuit Testing Facility for LT Switchgear and Distribution
Transformers
upto 33 kV, 4 MVA
· High Voltage Impulse / AC – 400 kV class
· Partial Discharge Detector / RIV corona
· Wet Test Facility
· Precision Power Measuring Instruments
· EMI/EMC (at lab and site)
· Ingress Protection
· Gas & Liquid Chromatography
· Instrumental Analyses facility consisting of DTA/DSC/TGA
· FT- IR & UV-VIS Spectrophotometers
· Photometry
· Flame Proof enclosure
· Xenon Arc Chamber
· Plasticorder, Two roll mill
· Loss of Coolant Accident (LOCA)
· Ovens, Humidity Chamber, Pollution Chamber, Cold Chamber etc.
· Temperature rise test set up
· Direct Reading Ferrograph
· NDT – Ultrasonic Detector, Radiography
· Metallurgical Microscope
· Vibration exciter
· Hysterisisograph, Franklin Insulation tester
· Calibration facilities for Electrical, Mechanical, Optical, length, force, pressure and Thermal instruments with traceability to NPL
· Power Electronics & Instrumentation Laboratory
· Workshop for Fabrication Jobs
· Technical Library, Reprography & Audio-Visual aids
· Universal Testing Machine (40 T)
· Impact Testing (Charpy & Izod)
· Horizontal Tensile Testing (upto 20T for 15 m conductor length)
· Bending testing of Insulators / Bushings (upto 3.5 m height and 10 T capacity)
· Short Circuit Test
· Short time withstand current
· Making & Breaking Capacities
· 1600 kVR Impulse Voltage Test Facility, / HV AC 800 kV HV AC T/R/ RIV, Corona, High Voltage AC/DC calibration
· Partial Discharge
· Tan delta & Loss measurement
· Dry / Wet tests
· Pollution
· Calibration
· Dissolved Gas Analysis
· Furan Analysis
· Flammability
· Mechanical load time test on composite insulator
· UV Weathering
· Scanning Electron Microscope (SEM)
· Energy Dispersive Spectrometer (EDS)
· X-Ray Diffraction Unit (XRD)
· Injection Molding Machine
· Extruder
· Thermal Endurance
· Instrumental Analysis
· Glow wire testing
· Magnetic Particle Detection
· Creep – load time test on composite insulators
· Brittle fracture test
· Ferrography
· Erosion test
· Flue gas Analysis
· Stress strain test on conductors
· Ultimate –Surface Conduction test on conductor
· Thermo-mechanical test on insulator
ELECTRICAL PRODUCTS / MATERIALS COVERED
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Power, Distribution, Instrument and special Transformers, Capacitors, HT/LT Cables, HV Bushings, Isolators, Lightning Arresters, Winding Wires, Switchgear, Controlgear, Energy Meters, Motors, Pump sets, Drives, Diesel Engines, Electrical Appliances, Lamps & Luminaires, Ballasts, Solid and Liquid Insulating Materials, Transformer oil, Glass, Resins, Paper, PVC, Varnishes, Laminations, Conductors, Spacer dampers, Radiators, Wires, Ropes and T&D Hardware etc.
TECHNOLOGIES DEVELOPED & AVAILABLE FOR COMMERCIALISATION
· Digital V – Square Hour Meter · Fault Current Limiter · Frequency Trend Meter · Digital Power Meter · RTV Silicone Coating · Micro-Controller based Solid State transient free Switching of LT Capacitors · Bird deterrent coating · Single / Three Phase Energy Meter · Pump Turbine · Three Phase Energy Meter · Low Voltage Impulse Generator · Electronic Ballast for TFL, CFL, HPSV · On Line Fault Sensor for Power Transformer · Fire Retardant coating compound · Thermosyphon for Power Transformers · Active Power Filter · Vinyl Ester Resin from Epoxy Novalac · Dynamics Training Simulator · GENSHED (In–house software for ABT) · |
Scanning
electron microscope equipped with electron dispersive spectrometer |
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3M3 chamber |
Gas Chromatography |
· Rust Dissolving Corrosion Resistant Coating · Polymeric Coating System for under water equipment and components subjected to erosion · Electroless Nickel coating for metals / nonmetals · Polymer blend for wiring accessories · Fly – Ash Bricks · Fly-Ash Boards · PowerTrack (In-house software for DISCOM) · Fault Current Limiter · Low Alloy Steel Hammer rings
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ERDA AT A GLANCE
LV PRODUCTS DIVISION (PLV)
Type Developmental - & Certification Testing of various Electrical Products like:
Motors,
Pumps, Switchgear, Controlgear, Diesel engines,
Relays Short Circuit Testing, IP Test Domestic Electrical Appliances Wiring
Accessories & Electrical Appliances
S.C. Testing of 50 kA 415V & 16 MVA 11 kV and 120 kA 550V and 4 MVA 33 kV facilities available
ELECTRICAL & ELECTRONICS DIVISION (E&E)
EMI/EMC, Anechoic Chamber
EMI / EMC facility (including 10 meter) as per IS/IEC/MIL/ Defence Standard
Product Development assisting knowledge base to comply specification
POWER SYSTEMS CELL
· Load Flow Studies, Small Signal Stability Analysis, Transient Stability, Short Circuit Studies, Over Voltage Studies, Line and Cable Parameter Calculations, Field Measurement , Installation Audit consultancy, GPS based activity
POWER ELECTRONICS & INSTRUMENTATION
Development of Products, R&D and Testing
· Power supplies, UPS, Inverters, Stabilizers and AVRs
· Harmonic measurements & Filter design
· Development of custom specified technology
ENERGY METER
All tests as per IS, IEC, calibration at site and lab upto 0.02 class
On-site
checking and analysis of burnt / faulty meters
HV
PRODUCTS DIVISION (PHV)
HV Testing
· Type test facilities for insulators upto 600 kV
· HV Impulse test facilities upto 1600 kVP
· HV Power Frequency test upto 800 kV
· Wet test facility upto 800 kV
· Condition Monitoring of HV products
· Online Condition Monitoring of Lighting Analysis
· Tan Delta and capacitance measurement of transformer and generator
· Load and no load loss measurement of transformers
· Insulation Resistance and Polarization Index
· Acoustic Emission PD measurement on transformer
· SFRA of Transformer
· Survey of Lightning Protection Scheme
· HV AC/DC Calibration, RIV / Corona measurement
· Earth Resistance measurement
· Design & Study of Earthing System
Products Testing
· Capacitors, Insulators, Lightning Arresters, Isolators, HV cables, Switchboard, HV outdoor breakers, Transformers, CTs, PTs, Energy Meters
MATERIALS TECHNOLOGY DIVISION (MTD)
T&D HARDWARE
· Mechanical Testing of Transmission Hardware including Conductors, Insulators & Bushings (Ceramics & Long Rod Composite Insulators) Spacers, Dampers, specialized and general purpose Structural and Fittings.
· Environmental Tests on T&D Hardware
· Corrosion Studies
· Testing of Hardware as per NFC, BIS and IEC specification
METALLURGICAL EVALUATION & CHARACTERIZATION
· Optical Microscopy, Macro and Micro Hardness
· Failure investigations
· Wear & Erosion Testing
MECHANICAL CALIBRATION
· Mechanical Calibration (Force, Pressure and Length)
NON-DESTRUCTIVE TESTING
· Magnetic and Conducting Material Testing
· Noise & Shock Pulse Measurements
· Vibration and Seismic Testing
· RLA and Condition Monitoring
· NDT Services (Ultrasonics, Magnetic Particle, Dye Penetrant Testing, Eddy Current, Videoscopy, Boroscopy & Fibroscopy, Insitu metallography and Chemical Analysis, Dimensional Measurements, Visual etc.)
ENERGY CONSERVATION SERVICES
· Energy Audits of Power and Process plants, Commercial Complexes
· Testing of Refrigerators as per various National and International Standards
INSULATION DIVISION (INS)
LIQUID DIELECTRICS
· Testing of Transformer oil, Capacitor Fluid, Lubricating Oil, Dissolved Gas Analysis, Gassing Tendency Test
SOLID DIELECTRTICS
· A large variety of solid insulating materials like Press Board, Plastics, Rubber Film, Laminates, FRP, Cork sheet, Varnish, Composites, Insulation Piercing Connectors, Rubber Components etc. Special tests like UV ageing and artificial pollution.
POLYMER
· Furan Analysis, Characterization of Polymeric materials, Metallurgical Analysis, Degree of Polymerisation of paper
CABLES AND WIRES
· Cables, Wires, Conductors and LOCA Qualification
· Electrical hand gloves, PVC Conduits
TECHNOLOGY DEVELOPMENT AND COMMERCIALIZATION CENTRE (TDC)
Testing
Photometry
· Lamps (GLS, TFL, CFL, HPSV, HPMV)
· Luminaire, Ballast, Starter
Calibration Services
· Electrical, Optical and thermal Instruments, Lamp, Energy Meter, Instrument Transformer, Voltmeters, Ammeters, Thermo-couples, Temperature probe and Thermometers, Burden Box, Reference Ballast, Multimeters, Resistance Meter, Power meters, Meggers, Pressure gauge, Vernier caliper, Micrometer, Load Cells etc.
Site laboratories
Mumbai:
(Calibration & Transformer oil testing facility)
Rajahmundry:
(Calibration & Transformer oil testing facility)
Sonepat :
(Calibration & Transformer oil testing facility)
Delhi office:
Third party Inspection Services
PILOT PLANT FACILITIES
· Scanning Electron Microscope (SEM)
· X-Ray Differactometer (XRD)
· Energy Dispersive Spectrometer (EDS)
· Plasticorder
· Compression Molding Machine
· Vacuum Coating Unit
· Extruder
DOCUMENTATION & TRAINING DIVISION (DT)
· Technical Library
· Publications
· Abstracts of Current Technical Literature in Electrical Engineering
· ERDA News
· Technical Reports
· Literature Surveys
· Training Courses, Seminars, Workshops, Publicity Material
Research and Development:
Major R&D Projects Completed
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Establishing correlation between non-linearity in supply voltage, load current and transformer losses
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Development of Frequency Trend Meter |
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Development of Active Filter |
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Development of 15kVp Impulse Generator & Surge Generator
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Development of indigenous composite long rod insulator for high voltage transmission
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Study on the pollution problem in suspension type porcelain Insulators
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Development of Ionomers for industrial application |
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Development of Nano dielectric polymeric material
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Development of Water soluble insulating coatings.
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Evaluation of CFls and GLS lamps for Electrical and Luminous parameters |
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Design and Development of LED based stand alone Lamp |
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Rotating Bending Fatigue Life Characteristics of shafting steels for application in electrical rotating machines
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Collection of Earthquake experience database from the industries, which have experienced the real Bhuj Earthquake of 2001 |
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Third party inspection work of Village electrification work under Rajiv Gandhi Gramin Vidyutikaran Yojna |
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Consultancy for evaluation of parallel operation charges |
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Installation audit of villages electrified under RGGVY
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Major R&D projects in Progress:
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Design & Development of PLC based control for 1200 kV Impulse generator |
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Optical Current Transformer for 132 kV applications |
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Development of Fiber optic based hot-spot sensor for Electric Equipment |
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Inspection & Physical verification of Private Tube Wells in all zones of DVVNL, Agra |
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GPS Survey of Agriculture / Rural feeders in Agra zone of DVVNL |
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Development of non-polymeric high dielectric constant material |
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Development of Magnesium based nano crystalline metallic hydrides for hydrogen storage |
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Cost benefit analysis system study report for installation of reactive compensation devices at the consumers end |
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Prototype demonstration of wind hydrogen based stand alone electrical generation |
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Development of Polyurea and its Co-polymers |
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Development of Rare Earth Permanent Magnet Stepper Motor |
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Demonstration of Micro Hydel Power Plant in Karnataka |
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